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Code: 509-0002     1 x Complete Fibre Bleaching
YOC: 1974 - 2002     EL: 380/3/50
Complete cotton bleaching line for fibers, thread or gauze with the following characteristics:
Capacity 450 Kg/h. Around 10.800 kg /24h (2.851.200 kg/year)
No. of workers per shift: 5 (2 for cleaning lines and carriers loading, 2 in bleaching section and 1 for dryer, loading and discharge

CLEANING LIINE #1
Weighting unit up to 1500 Kg
01 x Feeding conveyor with load cell, width 1,0 M and length 5 M
01 x Baleopener LMT Trutzschler mod MWS
02 x Stepcleaners LMT Trutzschler
01 x Porcupine LMT Trutzschler
01 x Condenser LMT Trutzschler LWS
01 x Silo LMT Trutzschler BE
01 x Transport fan for fiber transportation
02 x Magnet security units
Transport ducts
Transport fan for wastes

CLEANING LIINE #2
Weighting unit up to 1500 Kg
01 x Feeding conveyor with load cell, width 1,0 M and length 5 M
01 x Baleopener LMT Trutzschler mod MWS
02 x Stepcleaners LMT Trutzschler
01 x Porcupine LMT Trutzschler
01 x Condenser LMT Trutzschler LWS
01 x Silo LMT Trutzschler BE
01 x Transport fan for fiber transportation with bypass etc
02 x Magnet security units
Transport ducts
Transport fan for wastes
Automatic system for detection and separation of the heavy materials mixed in cotton fibers

BLEACHING
01 x Press for loading and preparation of fibre bleaching carriers
02 x Autoclaves for bleaching made by ATYC, mod SF 300, yoc 1974 and 1990 respectively, revised in 2002, capacity for fiber between 400 to 450 kg per cycle, with SAMOVI programmer mod. MC 1, with adding tank and bleaching product recuperation tank.

01 x Autoclave for bleaching made by ICYMSA, mod ATUV 300/500, yoc 2002, nominal capacity for fiber between 400 to 450 Kg, MICRORECORD II programmer, with adding tank and bleaching product recuperation tank

01 x Autoclave for bleaching made by ICYMSA, mod ATUV 300/500, yoc 2002, nominal capacity for fiber between 400 to 450 Kg, ACESA programmer, with adding tank and bleaching product recuperation tank

05 x Fiber bleaching carriers with 23 separation rings in total
02 x Bobbin bleaching carrier
02 x Gause bleaching carriers
All carriers fits to the 4 autoclaves
01 x Hydroextractor mada by ICYMSA mod CCM2, yoc 1990, revised in 2002,complete in stainless steel, diameter 1390 mm, height 700 mm, 800 rpm
01 x Cheese opener for already bleached and centrifugated material, made by MASIAS, 2002
01 x Fibre dryer with stainless steel conveyor, exit with pneumatic system
01 x Mohr bobbin shelves dryer type
2 Gause dryers with drums

Auxiliary equipment
Water Softener made STENCO capacity 20.000 liters/h
Water Softener made CULLIGAN capacity 20.000 liters/h
Tank of 7000 liters
Tank of 200 liters with pump of 7,5 HP
Tank of 200 liters with pump of 15 HP, for softened water
HT Tank with pump of 4 kW
Polyetilene tank of 7000 liters with pump for H2O2
Polyetilene tank of 7000 liters with pump for Caustic Sose
Over bridge crain with capacity of 3000 kg, 10 mts length, for loading and unloading of carriers

Available for separate sale:
01 x Bridge crain with capacity of 3000 kg, 10 mts length, for loading and unloading of carriers
01 x Boiler made FIEL, yoc 1990, capacity 6000 Kg steam/h, gas burner

Area needed
Machinery 1500 sqm
Boiler 80 sqm
Warehouse between 500 to 1000 sqm depending on product rotation

Power
Electricity 0,5 kW/Kg of bleached cotton
Water 26 liters/ Kg of bleached cotton
Gas 4 kW / Kg of bleached cotton

Code: 581-0001     1 x Amotek Sanitary Packing Machine
Type: PB-127DX     YOC: 1996     EL: 380/3/50

Code: 590-0030     1 x Nuova Red Complete Hygiene Plant
Type: NR/AN86 + AR/PA86 Special S     YOC: 1989     EL: 380/3/50
Feminine hygiene complete production line consisting of:
Pulp roll stand and hammer mill, forming unit and filtering system, pulp cutting section and core cutting unit, final product cutting section with 6 set of core and final cutting knives + silicone paper applicator, folding and individual wrap welding system - threefold easy wrap, vertical stacker with two exits and semi-automatic packing unit.

This line can make 2 types of products
A) 3-folded individually wrapped thin straight pantylines made of cellulose or airlaid
5 sets of core and final cut knives for this product
1 set of Sandvik knives

B) Anatomically shaped sanitary napkin with channels
1 set of core and final cutting knives.

Speed: 300 pcs/min for the 3-folded individually wrapped pantyliners and 350 pcs/min for the anatomically shaped sanitary napkin.

Code: 590-0033     1 x Tekma Complete Hygiene Plant
YOC: 1994     EL: 380/3/50
Complete line for adult-diapers in two sizes - medium and large, speed 150-160 pcs/minute.
Regularly upgraded and retrofitted until last year
Consisting of: double pulp loader, double hammermill, double filter and double drumformer.
Acquisition layer with CTC splicers, SAP applicator, powered longitudinal folding, refrigerated side tape systems, bi and three folding station, vertical stacker and hydraulic compression unit.
Mezzanine floor for raw materials, NW splicers and hotmelt systems, front and rear protections as per EU regulations.
Millhouse, double drum and acquisition was added by GDM.
Machine is already extended for frontal tape, elastic waist barrier and standing cuff system retrofitting.

Code: 590-0045     1 x PCMC/Bikoma/Nuova Red Complete Hygiene Plant
YOC: 1982-2002     EL: 380/3/50
complete PCMC baby-diaper production line for 4 sizes, mini, midi, maxi and junior, originally manufactured in 1982 but upgraded in 2002 composed as follows;
- Osprey re-cycling cabin, cellulose/pulp unwinder for 4 reels, tissue unwinder for 2 reels, PCMC (Williams) hammermill/defibrator with vacuum screen, SAP dosage feeder, unwinding unit for non-woven and acquisition material, embossing and stinging compressing unit, pulp-pad cutting, length cutting and blue barrier unit, Bikoma legcuff and waistband unit for continuous processing - installed in 2002, polyethylene, legcuff, core, elastic-leg 1 and elastic-leg 2, edge-guiding system, Bikoma polyethylene unwinding unit continuous process - installed in 2002, fastening tape and pressing unit, water-cutting unit for leg-cut, Komer (Italy) bi-folding and cross-cutter - installed in 2002, Nuova Red stacker and bagger with two exit channels.
Line is complete with all hot-melt glueing units, Siemens PLC S7 control panels, flow-system for pressure-increase unit for water cutters. Capacity 200 - 250 diapers per minute.

Code: 590-0046     1 x CCE Complete Hygiene Plant
Type: CCE/AN.CS/F     YOC: 2001     EL: 380/3/50
Complete sanitary napkin line for three different products;
- ultra-thin three-folded sanitary napkins with airlaid core
- fluff based flat sanitary napkins
- fluff based three-folded sanitary napkins
All products currently run with "wings" - however, by adding a new rotary die, wingless products could easily be produced.
Three sizes (small, medium and large, 243 x 145 mm, 243 x 155 mm, 264 x 145 mm)
Mechanical speed: 700 ppm, working speed 500 ppm. Consisting of;
- Cellulose unwinder for multiple rolls
- CCE type M.LN hammermill - 45 kw ABB motor
- single core drumformer
- CCE type S.AL airlaid unwinder
- CCE type S.F acquisition layer
- SAP application unit
- unwinders for poly backsheet, nonwoven topsheet unwinder silicon paper (for wings) unwinder, long silicon paper unwinder, ADL unwinder, nonwoven soft-wings unwinder, airlaid unwinder. All unwinders are with "fly spice" for continuous production at roll change.
- CCE type TF2 three-folder
- CCE type HS3.B stacker with two exits
- API semi-automatic packaging unit, model STAR B60
Hotmelt units:
- Nordson MX4412 - 1 x 1 CE - airlaid and SAP
- Meltex MX4024 - 2 x 2 - backsheet and nonwoven topsheet
- Meltex MX4024 - 3 x 1 - silicon paper
Line is complete with Siemens Simatic S5 electronic controls, Kaeser compressor and Videojet inkjet printer.

Code: 590-0047     1 x Modo Complete Hygiene Plant
Type: MD-E     YOC: 1987     EL: 380/3/50
Complete baby-diaper line for 5 sizes, newborn, mini, midi, maxi and junior. Production speed 300-350 ppm. Consisting of;
- Kamas HC 60 hammer mill with frame for six pulp rolls, sensor and alarm light for end rolls
- 2 piece 2D drum forming system. First drum for continuous pad and the second drum for intermittent pad. Balancing brushes for each drum.
- SAP feeder, frequency controlled and follows line speed. Steel hopper for 1000 kg bags.
- diaper core handling is pneumatic and adjustable, pad pre-compression unit, pad cutter, rotary cutter, straight knife
- Tissue unwind with 2-roll holder, manual fly change
- Poly and frontal-tape unwinder, mechanically driven, 2-roll holder. Frontal cut and place unit, 90 degree turning device
- leg elastic (3+3), AC-controlled un-winder for 8 rolls
- nonwoven unwinder, automatic fly change
- leg cuff unwinder, automatic fly change, frequency controlled Lycra unwinder for 2 rolls, material centering unit, rotary knife slitter, split leg cuff nonwoven material.
- waistband applicator, 2-piece roll-holder, manual fly change
- Acquisition layer unwind, servo-driven roll stand for 2 rolls, automatic fly change by CTC, cut and place unit
- marriage point with rubber coated pre-compression unit
- fixing tape, mechanically driven tape-feeder, metal knives, tape folding plates, rotating fixing rolls for second laminate, tape detector sensors with waste function
- longitudinal folding unit with adjustable folding plates and bar
- final cutting unit
- FCM semi-automatic packaging unit MD-P from 1989.
Line is fully complete with 3 Meltex GR hot melt units, 2 Dynatex 522 S-series hot melt units. Glue timers, all intemittent glues controlled by Basfer 8 channel unit. Middle layer roll, nonwoven roll and leg cuff equipment are PLC controlled. Transmission by 2-piece main shaft (line speed - cutters). Main motor is DC controlled. Equipped with Tandler gear boxes, 5 sizes belt gear for the forming unit and one adjustable variator (A3) for pad speed control.

Code: 590-0048     1 x Dambi Complete Hygiene Plant
Type: BDM-3     YOC: 1980     EL: 380/3/50
Complete line for sanitary pads with or without SAP, size 63 x 230 mm. Consisting of;
- pulp roll stand for 3 rolls
- Kamas mill KH-2 with sound insulation chamber, 30 kW motor
- tissue unwinder
- SAP feeder with electronic dosing with potentiometer
- laydown of fluff (not with drum)
- 1st folding section of pulp and tissue
- dye cutter with spare knives available
- unwinding stand for top-sheet (non-woven)
- Meltex GR42-3X1 gluestation
- unwinding stand for PE-film
- 2nd folding station
- closing of product with glue
- release paper application system
- final cutting station
- bagging station
Including also dust collection and filtration system.
Speed: 125-170 ppm

Code: 590-0049     1 x Pacific Patterns Ltd. Complete Hygiene Plant
YOC: 1975-1998     EL: 380/3/50
Complete line for manufacturing of underpads. Consisting of; pulp roll stand, Kamas hammermill, CCE drumformer with size-change parts (for three sizes), cyclone, tissue un-winder, rotary cutter, pressing unit, PE un-winder, nonwoven un-winder, folding station, cold glue part, rotary die cutter, stacker. All motors and engines were changed in 2003.
The underpad size is 40 x 90, 60 x 90 or 90 x 90 cm.

Code: 591-0001     1 x Laroche Complete Hygiene Recycling Plant
Type: 013.0600     Width: 1400 mm     YOC: 1982     EL: 380/3/50
Fluff recycling line for sanitary products such as baby-diapers, adult incontinence diapers, feminine hygiene products. The line will separate non-woven, plastics and other material and re-cycle (re-use) the fluff and SAP (superabsorbent powder) to feed into an existing line again. Capacity 600 kgs/hr, consisting of;
- hydraulic loading station
- conveyor feeder with conical spikes, ww: 1500 mm,
- feedtable length 3000 mm
- CR 500 rotary cutter with two flying knives, ww: 500 mm
- condensor with silo, perforated cage and delivery roller, ww: 1000 mm, built-in blower with speed adjustment
- 1st fluff separator / step-cleaner with 6 beating rollers and separating screens, ww: 1000 mm
- 2nd fluff separator / step-cleaner with 6 beating rollers and separating screens, ww: 1000 mm
- relay condensor, ww: 1000 mm, perforated cage and delivery roller, built-in blower with speed adjustment
- 1 x hopper feeding unit for recycled material into the process including a weighing device, ww: 1000 mm
- Keller filter system
- balepress for surplus and non-regenerated material

Code: 592-0001     1 x Protner/Synchropack Complete wet wipe converting line
YOC: 2004     EL: 380/3/50
Wet wipe line for producing wipes in sizes 20x20 or 20x40(folded), consisting of:
Semi-automatic unrolling station, revolving type, with preparation of always one roll ready for production.
Protner model Multi-new wet/moistening unit from 2004 including mixing station, pumps for feeding as well as return material.
Punching unit for different sizes
Packing unit for a capacity appr. 12 000 packs/day
Synchropack type 900 WP, version Termo-LTS-M1 from 2004 consisting of transport of wet wipes package appr. 6 meter, 2 units of de-roll of plastic cover for the wipes automatic change, punching unit for plastic opening spot, 2 positions for labeling (manual), Injection print for date application (Videojet series 170 i), wrapping of plastic cover and heating section for sealing of the package.
Transport band to manual box packing.
Capacity appr. 30 000 packs/day

Code: 592-0002     1 x Protner/Synchropack Complete wet wipe converting line
Width: 1600 mm     YOC: 2003     EL: 380/3/50
Complete line for manufacturing of adult size wet-wipes for geriatric/hospital use (simple modification can be done for baby wipes). Capacity: 1200 packs / hour (60 wipes of 250 x 320 mm) or 2400 packs / hour (15 wipes of 250 x 320 mm).
Line consists of:
PROTNER wet-wipe unit
Coil unwinder with balancing cylinder to remove nonwoven fabric tensions, max ingoing roll width 1600 mm, roll length 2700 lm. Weight of nonwoven fabric used from 40 gr to 70 gr with a mix of 70% viscose and 30% polyester.
Longitudinal cut of five bands of 320 mm wide each by 4 pneumatic roller blades, Impregnation system with 2 pipes with small holes, one inside the other to regulate flow, 10 valves, manual operation, to feed homogeneously along the pipes. First stage; folding of the bands in Z-fold with 5 break detectors. Second stage; piling of the 5 bands folded through 15 rolls.
Transversal cut and stacking of wipes, electric cutter with frequency variator, it is possible to stack up to 8 units together, each unit of 5 wipes, that means 40 wipes ending with a control station.
SYNCHROPACK - Flow Pack System, type Pack 900 Window Pack, Thermo LTS - M1
Effect 12 Kw and 6 bar air pressure, 2 coil feeders of packing material to not stop, IMAGE encoder, blade to precut the window for opening, labeler, coupon of sealing, formator of package and longitudinal thermo sealing, thermo sealing of extremes, system verification.

Code: 593-0001     1 x Rotowa/Monforts Complete hygiene bleaching line
Width: 1630 mm     YOC: 1977-1993     EL: 380/3/50
Complete line for bleaching of gauze, with an average production capacity of 70 million m2 per year in full width, based on 3 shifts, 5 days/week. Consisting of;
01 pre-washing/impregnation unit consisting of 3 unwinders for woven rolls, pre-washing/impregnation unit including a dust suction fan for each fabric and finally rolled up on a perforated beam for bleaching. Max cap. Each roll is 8 000 meters so totally 24 000 meters for 1 bleach beam each roll.
02 Jaeggli Rotowa NV41 bleaching stations, yoc: 1977 but fully upgraded in 1993 with Siemens S5 controls, each batch process time is 4,5 hrs.
03 batch winding stations for dwelling and reaction purpose
01 Montforts separation station from 1992 including also a padder type Matex 2 for possibility of adding special chemical treatment to the fabric (separation of the 3 layers).
02 unwinding stations for preparation to feed the stenters
02 Monforts Montex 5G/K stenters, yoc: 1992, with fabric guiding devices at entrance, Mahlo Ecomat, Mahlo Textometer, Mahlo Orthomat FMC.
01 Cameron slitter/cutter for finished fabric
01 Schmidt heat recovery system from 1981 with a cap. Of 22 500 lit/hr.
01 Passat tumbler from 1987 for drying waste material to be baled and and prepared for recycling.
The line is complete including all necessary accessories such as pumps, chemical kitchen and mixing station.

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